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  • Explore refining industry damage mechanisms for environment assisted cracking and be able to identify the other types of mechanisms.
  • Explore damage mechanisms on high temperature corrosion including oxidation, sulfidation, carburization and metal dusting.
  • Possess a general background on the scope, organization and use of API 580 and be able to review the standards and other references related to it.
  • Determine general damage mechanisms on uniform or localized loss thickness and explain the various types of Risked Based Inspection related to it.
  • Understand refining industry damage mechanisms used in uniform of localized loss in thickness phenomena.
  • Knowledge of general damage mechanisms applicable to the industry and be able to identify their features and functions.
  • Identify the various mechanical and metallurgical failure mechanisms such as brittle fracture, steam blanketing, stress rupture, cracking, thermal shock, fatigue and corrosion.

Reference: http://www.api.org/products-and-services/individual-certification-programs/certifications/api580#tab_exam-info

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API Risk Based Inspection API-580 Exam

API Risk Based Inspection API-580 Exam is related to Risk Based Inspection Certifications. This exam validates the knowledge and skills of engineers, specialized inspectors other professionals across the entire petrochemical industry. Highly Specialized Inspectors and Engineers usually hold or pursue this certification and you can expect the same job role after completion of this certification.

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API API-580 Exam Syllabus Topics:

SectionWeightObjectives
Damage Mechanisms15-20%- Material Degradation Fundamentals
- Mechanical Damage (Erosion, Fatigue, Creep)
- API 571 Damage Mechanisms Reference
- Internal Corrosion Mechanisms
- External Corrosion and Environment Assisted Cracking
Data Collection and Management10-15%- Operating History and Conditions
- Data Quality and Validation
- Required Data Elements for RBI
- Design and Construction Data
- Equipment History and Inspection Records
RBI Program Management5-10%- RBI Implementation and Integration
- Roles and Responsibilities
- Management of Change
- Quality Assurance and Validation
- Documentation Requirements
Consequence of Failure Assessment15-20%- Fluid Toxicity and Flammability
- Leak Detection and Mitigation Factors
- Financial Consequences
- Consequence Categories (Safety, Environmental, Economic)
- Area of Concern Calculations
Inspection Planning and Strategy10-15%- Risk Based Inspection Strategy Development
- Degradation Monitoring
- Selection of Inspection Techniques
- Reassessment Requirements
- Inspection Interval Determination
Hazard Identification10-15%- Equipment and Circuit Identification
- Scenario Development
- Process Flow Diagrams (PFDs) and P&IDs
- Identification of Potential Failure Modes
- Area Classification
Risk Assessment and Ranking10-15%- Prioritization of Equipment
- Risk Assessment Documentation
- Risk Categorization
- Risk Tolerance Criteria
- Risk Matrix Construction
RBI Fundamentals10-15%- RBI Methodology Overview
- Introduction to Risk Based Inspection
- Benefits and Limitations of RBI
- API 580 Standard Structure
- When to Use RBI
Probability of Failure Assessment15-20%- Damage Factor Determination
- Generic and Specific Probability Data
- Updating Probability Based on Inspection History
- Probability of Failure Concepts
- Inspection Effectiveness

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